Hot Sales 2E&2M Automatic PP Melt Blown Filter Cartridge Production Machine

Delivery term:The date of payment from buyers deliver within days
  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Jiangsu

  • Validity to:

    Long-term effective

  • Last update:

    2018-05-20 01:00

  • Browse the number:

    257

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Wuxi Shuhang Machinery Science And Technology Co.,Ltd
Contactaixin:

Contactaixin:

shjjkj(Mr.)  

Email:

telephone:

phone:

Area:

Jiangsu

Address:

Xinming Industrial Area, Xibei Town, Xishan District, Wuxi, Jiangsu, China

Website:

http://www.shuhangmachinery.com/ http://shjjkj.top2bottomcleaninguk.com/

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Basic Info

Model NO.: 2E&2M PP Melt Blown Filter Cartridge Production Machine

Type: Pipe Extruder

Plastic Processed: PP

Product Type: Extrusion Molding Machine

Feeding Mode: Multiple Feed

Assembly Structure: Separate Type Extruder

Screw: Single-Screw Engagement

System: Full Intermeshing

Screw Channel Structure: Deep Screw

Exhaust: Don't Exhaust

Automation: Automatic

Computerized: Computerized

Speed of Machine: 0-1400 R/Min

Application: Water Treatment

Filter Precision: 1-100 Micron

Filter Length: 10", 20", 30", 40"

Raw Material: Polypropylene

Trademark: SHUHANG

Specification: CE, ISO 9001

Origin: Wuxi, China


Product Description

2E&2M Automatic PP Melt Blown Filter Cartridge Production Machine


Layout of complete production line


Technical Parameters

Production capacity

3200-4000pcs/24hours (On the basis of 10" length, ID=28mm, OD=61mm, 110g)

( If workshop temperature is between 10 and 25 degree, Production capacity will be larger)

Rated power

55KW/Hour

Running power

28KW~32KW/Hour. For complete production line including roots blower and molds clean oven

Raw material

Polypropylene (Fiber Grade)

Internal diameter(Default)

28mm (We could do other internal diameter according to customer's request)

Outer diameter(Default)

38mm~120mm( on the basis of ID 28mm.)

length

5", 10", 20", ( 30", 40".............100" need to custom-made)

Filter precision

1um, 5um, 10um, 20um, 30um...............100um

Surface of filter cartridge

Smooth surface

Orange peel surface

Grooves surface(Needs grooving machine )

Dotted & Roller surface (Needs extra tool )

Logo on surface (Needs carving machine carve logo & company name on the surface

Machine weight

3.9Tons, 4.2T after packing

Layout

50M2 is enough. 100 M2   is better. (L8m*W8m*H2.6m)

Note: The machine can continue work 15 full days normally without a rest. Then, you should remove the molds and clean it into our molds clean oven When pressure inside of mold is large. There is a pressure meter on controller, You could read the pressure directly.


Detailed Description

1st part: Roots blower

Brand: TRUNDEAN (from Taiwan)

-Size: 970mm*690mm*470mm, Weight: 170kg

-Power: 15KW, Capacity is 6m/3min.

-Material of this machine is Iron with plastic-sprayed surface.

Air from roots blower can pre heat the air to 80-90℃ is more practical than air from air compressor. Roots blower more save the power.
You should buy electric line by yourself.


2nd part: Air Heating machine

Brand: Shuhang

-Two heating systems for two extruders.

Two separated valves with pressure meters adjust air pressure on side of extruder

-First heating system heats air for first mold on first extruder, second heating system heats air for second mold on second extruder... So, density of two layer of pp cartridge is different.

-With 12pcs of heating pipe,

-2kw/pcs, total power is 24kw

You should buy electric line by yourself.


3rd-1Part: First extruder

-Brand: Shuhang

--Making First layer of cartridge and making first density.

--Spec: 45/33: 1;

-Hard-toothed gear box that is better than others' Cycloid gear box.

-heat by 7pcs of casting -aluminum heating 1400w/pc

-Its heating temperature is higher than 2nd extruder's temperature 3℃.

-Material of screw rod, barrel inside of extruder: 38CrMoAl

-Motor power: 7.5kw, -Inverter (ABB brand or China brand) control it. -variable Frequency system

Total power is 17.3kw

You should buy electric line by yourself.



3rd-2Part: Second extruder

-Brand: Shuhang

--Making second layer of cartridge and making first density.

--Spec: 45/33: 1;

-Hard-toothed gear box that is better than others' Cycloid gear box.

-heat by 7pcs of casting -aluminum heating 1400w/pc

-Its heating temperature is higher than 2nd extruder's temperature 3℃.

-Material of screw rod, barrel inside of extruder: 38CrMoAl

-Motor power: 7.5kw, -Inverter (ABB brand or China brand) control it. -variable Frequency system

Total power is 17.3kw

You should buy electric line by yourself.



4th-part: Mold/Spinneret

-Brand: Shuhang

-Material: specialized mold steel

-Inside with metal filter net

-Spec.: L=400mm, diameter of hole is 0.4mm.

-Material: SUS431, It can bear high temperature and using long time.

-There are two heating pips inside of mold. Power is 1.5kw/pc. Total heating power of 2 sets mold: 6kw, It shorten starting time.



5th-part: Receiver System

-Brand: Shuhang

-Receive the sprayed pp and inform pp filter cartridge on this machine.

-Size: 2950mm*650mm*1650mm

-With φ28 shaft. Different shaft decides different ID of pp filters.

-With variable Frequency system, 2 inverters (Its Brand is ABB or China brand ) control them. Its parameter is 0.4KW/set

-Total power is 0.8kw.

You should buy electric line by yourself.



6th-part: Automatic Cutting machine

-Brand: Shuhang

--Cut filter to required length automatically. You could set any length as your size. Our max cutting size 20", if you need other length need to custom-made.

-Machine Size: the size of receiver machine including the cutting machine

-Weight: 80kg

-Air from air compressor drive it.

-Player could show production capacity.

- You should buy electric line by yourself.



7th-part: Controller

-Brand: Shuhang

-Controller Control two air heating systems inside of air heating machine. It could shows their temperature.

-It also controls double extruders' heating temperature and two motors' speed. It could shows their temperature and motors' speed.

-It has 3 inverters (ABB inverter, Solid state contractor, Schneider electric parts/or China brand ).

-Omron Temperature controller/or China brand

-You should buy electric line which connects it with main power at your factory.



8th-part: Oven for Moulds cleaning

-Brand: Shuhang

-Clean Molds.

Heating it so that the residual PP will become carbonization.

-Working room dimension: 450X550X550mm

-dimension: 980mm*630mm*860mm

-having Mains switch , we have set its heating temperature. Then, start it when you want to clean mold.

-You prepare its electric line which will connect with your factory's main power.



9th-part: Automatic feeder

-Brand: Shuhang

-feeding pp material automatically

-Size: 540mm*400mm*600mm

--Material of this machine is cast aluminium and stainless steel. plastic-sprayed surface.

-We supply its electric power.

-Power: 1.2kw/SET


After sales service

1. The quality of goods shall fully conform to the certificates of the Seller's country of origin.

2. Maintenance manuals in English will be enclosed in the delivered set of goods.

3. We warrants that the quality of the product, its specifications, as well as other characteristics, parameters and properties of the goods meet the stated production plant parameters and characteristics. Otherwise the goods are considered not qualitative.

4. We must send pictures and video film of each line to buyer before shipping it.

5. The packaging shall provide the full protection of the goods from damaging and weather effects while transporting by all modes of transportation with regard to reloading and storage.

6. the quality of which require special safeguards established warranty period of 12 months from the date of installation of the manufacturer of equipment in buyer's factory.

7. We offer replacement of defective components with cost low price if warranty is more than 12 months.

★Warranty Terms:

1 years warranty, life-long maintenance.

We provide the screw rod inside extruder, extruder's barrel, and extruder's gear box for 2 years free

ABB Inverter and extruder's electric motor 2 years free if yours is broken without human factor.

★Spare parts we supply for freea

Heating loop inside of extruder: 2pcs

Sensors: 3ets

Solid-state relay: 2 pcs

Heating pipe inside of air heating machine: 2pcs

Bearing: 2pcs

Needles: 30 pcs

Temperature controller: 3 pcs

Tool box: 1 set

Insulated pipe: 2 pcs

Button: 2 pcs for 3 kinds.

Blade: 20pcs

Heating gun: 1 set

High temperature Line: 1M

 


If you need, please contact us

http://www.shuhangmachinery.com/